Flybee

Created by @hewis44 β€’ Started on June 19, 2025

Day 1 – Design, Modelling & Initial CFD (~5 hours)

So yeah, this whole thing started with a simple idea β€” to make a cool fixed-wing plane that can lift good weight but still be light and easy to carry. I wanted something that works well, flies smooth, and isn’t a pain to assemble. Once I had the goal in mind, I just jumped into it step by step planning the design, picking the parts, and figuring out how to actually build it all.

Step 1: Planning the Design & Frame Style

I started with a rough sketch to lock down priorities: modularity, weight balance, lift, and simplicity. I chose a high-wing layout and tractor propeller configuration for better airflow and natural stability. Then I started modelling the fuselage.

Fuselage CAD Fuselage Screenshot

The fuselage worked well in CAD, so I moved on to the wing. I kept it rectangular β€” simple to model, cut, and balance. Size: 1250mm span, 250mm chord.

I studied 3 airfoils: GOE225, S1223, and NACA4412. Plotted Cl/Cd, stall behaviour, etc. GOE225 gave the best performance overall.

Airfoil Plots Comparisons

Then I started modelling the GOE225 wing:

GOE225 Modelling GOE225 Build

Assembled wing + internal structure:

Wing Assembled Spars Ailerons

I made a solid version of the wing for CFD:

Solid Wing


Day 2– Tail Design, Final CFD, and Autonomy Prep (~5 hours)

Started the day with V-tail design. Used two angled stabilizers at 110Β°, surface area was 70% of conventional H-tail to save weight.

V-Tail CAD V-Tail Solid

Mounted servos on tail and aligned pushrod paths.

Servos on Tail

Then moved to final assembly:

Full Assembly

Ran full body CFD on wing + fuselage + tail.

CFD 1 CFD 2 CFD 3 CFD 4 Full CFD

Final observations: - GOE225 gave 28.58 N lift (wing-only) @ 4Β° AoA - Full body gave 37.26 N lift, 3.61 N drag - Smooth pressure gradient, no flow separation - Enough lift margin to carry 2 kg payload safely

Selected GOE225 for its: - High lift - Gentle stall - Low drag - Simpler fabrication than S1223


Avionics & Autonomy Setup

Started placing electronics and picking flight gear:

Component Layout

Going fully autonomous β€” added: - Pixhawk flight controller - Ublox GPS module - 433 MHz telemetry

Planning to flash ArduPilot and program waypoint missions soon. Next steps: install in frame, test with Mission Planner, and do ground test + maiden auto flight. im gonna Add BOM,sketches and laser cutting files in the repo

Build ( coming soon)